Clip-on infrared imager

ABSTRACT

A clip-on infrared imager may be coupled and decoupled to an existing night vision system to add infrared imaging to provide a fused image through at least one of the night vision system eyepieces.

CROSS REFERENCE TO RELATED APPLICATIONS

The present application is a continuation of and claims priority to U.S.patent application Ser. No. 11/550,563, filed Oct. 18, 2006, now U.S.Pat. No. 7,541,581 the entire disclosure of which is incorporated hereinby reference in its entirety.

BACKGROUND OF THE INVENTION

Night vision systems include image intensification, thermal imaging, andfusion monoculars, binoculars, and goggles, whether hand-held, weaponmounted, or helmet mounted. Image intensification systems are typicallyequipped with one or more image intensifier tubes to allow an operatorto see visible wavelengths of radiation (approximately 400 nm toapproximately 900 nm). They work by collecting the tiny amounts oflight, including the lower portion of the infrared light spectrum, thatare present but may be imperceptible to our eyes, and amplifying it tothe point that an operator can easily observe the image. These systemshave been used by soldier and law enforcement personnel to see in lowlight conditions, for example at night or in caves and darkenedbuildings. A drawback to image intensification systems is that they maybe attenuated by smoke and heavy sand storms and may not see a personhidden under camouflage.

Thermal imagers allow an operator to see people and objects because theyemit thermal energy. These systems operate by capturing the upperportion of the infrared light spectrum (approximately 7000 nm toapproximately 14,000 nm), which is emitted as heat by objects instead ofsimply reflected as light. Hotter objects, such as warm bodies, emitmore of this wavelength than cooler objects like trees or buildings.Since the primary source of infrared radiation is heat or thermalradiation, any object that has a temperature radiates in the infrared.One advantage of thermal imagers is that they are less attenuated bysmoke and dust and a drawback is that they typically do not havesufficient resolution and sensitivity to provide acceptable imagery ofthe scene.

Fusion systems have been developed that combine image intensificationwith a thermal sensor (approximately 7,000 nm to approximately 14,000nm) in a single enclosure. The image intensification information and thethermal information are fused together to provide an image that providesbenefits over just image intensification or just thermal imaging.Whereas image intensifiers can only see visible wavelengths ofradiation, the fused system provides additional information by providinglong wave information to the operator.

FIG. 1 is a block diagram of an image intensifier system 100 capable ofviewing a target or area of interest 108. The electronics and optics arehoused in a housing 102, which can be mounted to a military helmetthrough a mount 128, and are powered by a power source 144. Informationfrom a first image intensification (I²) channel 120A and a second I²channel 120B is directed to an operator through one or more eyepieces106 located in an end portion 132A, 132B. The eyepieces 106 have one ormore ocular lenses for magnifying and/or focusing the intensified image.The I² channels 120A, 120B are configured to process information in afirst range of wavelengths (the visible portion of the electromagneticspectrum from approximately 400 nm to approximately 900 nm). The I²channels 120A, 120B, located in an end portion 130A, 130B of the housing102, may have an I² tube 122 and an objective with adjustable focus 124.The housing 102 has two actuators coupled to a power supply 142. Theon/off actuator 160 allows the operator to turn the system on and offand the I² channel gain actuator 162 allows the operator to adjust thegain of the I² tubes 122.

FIG. 1B is a block diagram of an image intensifier system with a thermalcamera and a separate display strapped thereto to provide apicture-in-a-picture view of a scene. The image intensifier system 100may be the system shown in FIG. 1. A camera 226, for example the Alpha™camera from Indigo Systems of Goleta, Calif., may output an analog RS170video signal to a display 234′, for example a 640×480 display asincorporated in the CV-3 Video Viewer from Micro Optical of Westwood,Mass. The camera 226 and the display 234′ are powered by separate powersupplies. A light turning element 232′ may be disposed in front of theobjective lens 124 of the first channel 120B to allow the visiblepresentation of the thermal image to be injected into the I² channel andthereby viewable through the eyepiece 106. The position, size, and focusof the virtual thermal image is affected by the position of the lightturning element with respect to the objective lens thereby preventingimage fusion or simultaneous view of the thermal and image intensifiedscenes through the eyepiece.

In a thermal imager, the scene data may be sensed by a two-dimensionalarray of infrared-detector elements. The detector elements can create avery detailed temperature pattern, which can then be translated intoelectric impulses that are communicated to a signal-processing unit. Thesignal-processing unit may then translate the information into data fora display aligned with an eyepiece. Thermal imagers can sensetemperatures with range in excess of −40 to +50° C. and can detectchanges in temperature as small as 0.025° C. The different temperaturesare typically displayed as varying shades between black and white. Thedisplay may also display system information as well as sceneinformation.

In a fusion system, the display may be aligned with an image combinerfor viewing through one of the eyepieces. Fusion systems typically havethe optical axis of the thermal channel physically offset a fixeddistance from the optical axis of the I² channel. The fusion system istypically factory aligned such that the image from the thermal channelis fused and is aligned in the eyepiece with the image from the I²channel when the image being viewed is at a predetermined distance,often aligned at infinity. At distances different from the predetermineddistance, parallax can cause a misalignment of the two images in theeyepiece. The parallax problem exists if the thermal channel and the I²channels are offset in the horizontal as well as the verticaldirections.

BRIEF DESCRIPTION OF THE DRAWINGS

For a better understanding of the invention, together with otherobjects, features and advantages, reference should be made to thefollowing detailed description which should be read in conjunction withthe following figures wherein like numerals represent like parts:

FIG. 1 is a block diagram of an image intensifier system.

FIG. 1B is a block diagram of an image intensifier system with a thermalcamera and a separate display strapped thereto to provide apicture-in-a-picture view of a scene.

FIG. 2 is a block diagram of a first fusion night vision systemconsistent with the invention.

FIG. 3 is a rendering of a clip-on infrared imager consistent with theinvention.

FIG. 4 is a rendering of a fusion night vision system consistent withthe invention.

FIG. 5 is a ray diagram for the clip-on infrared imager of FIG. 3.

DETAILED DESCRIPTION

FIG. 2 is a block diagram of a fusion night vision system 300 whichincludes an image intensification system 100 and a clip-on infraredimager 200. The clip-on imager 200 may provide additional informationfrom alternative wavebands (approximately 900 nm to approximately 14,000nm), i.e., SWIR (shortwave infrared), MWIR (medium wave infrared), orLWIR (long wave infrared) to an existing image intensifier system 100.An operator looking through eyepiece(s) 106 within the housing 102 ofthe system 100 may be able to see a fused image 190 of a target or areaof interest 108. Although the clip-on imager 200 is shown coupled to abinocular device, it may be coupled to a monocular device or gogglewithout departing from the invention.

The clip-on imager 200 electronics and optics may be at least partiallyhoused in a housing 202. Enclosed at least partially within the housing202 may be a first channel 226, an analog circuit card assembly 238, adigital circuit card assembly 240, a power circuit card assembly 242, adisplay 234, a corrector lens 236, and a light turning element 232. Thelight turning element may be coupled to the portion of the housing 272adapted to be aligned with the image intensification channel. A channelmay be a path through which information representative of a scenetravels. The light turning element 232 may be a mirror, prism, cornercube, beam splitter, or other folded optical element. The analog circuitcard assembly 238, the digital circuit card assembly 240, and the powercircuit card assembly 242 may be combined on a single circuit assembly246 to process the scene information. The display 234 may be anyminiaturized display, for example a 640×480 active matrix liquid crystaldisplay (AMLCD). The clip-on imager 200 may be powered by an internalbattery 244. The first channel 226 may be configured to processinformation in a second range of wavelengths (from approximately 900 nmto approximately 14,000 nm). The low end and the high end of the rangeof wavelengths may vary without departing from the invention. The firstchannel 226 may have an alternative waveband sensor 228, and anobjective with focus adjustment 230. The sensor 228 may be a long waveinfrared focal plane array, or a short wave infrared focal plane array,or any other sensor capable of sensing infrared energy, withoutdeparting from the invention. Information from the first channel 226 andone of the image intensification channels 120A, 120B (120B shown) of theimage intensification system 100 may be fused together for viewing by anoperator through eyepiece 106. Alternatively, information from the firstchannel 226 may be provided to both image intensification channels andthereby generating a fused image viewable within both eyepieces 106.

The fusion night vision system 300 may be called upon by an operator toview a target or area of interest 108 in a variety of adverseconditions, for example in very low light conditions, through smoke orheavy fog, and sand storms. In each of these conditions the operator maywish to rely more heavily on the thermal channel image than theintensification channel and in other conditions the user may wish torely more heavily on the image intensification channel than the thermalchannel.

The clip-on imager 200 may have a plurality of user actuatable actuatorsincluding a first actuator 266 and a second actuator 268. First actuator266 may be a rotary/pushbutton actuator and may serve multiple purposes.Rotary actuation may control the intensity of the backlight used toilluminate the AMLCD allowing the user to adjust the amount of thermalimage content visible within the fused image and push actuation mayaccess a plurality of menu functions, including, the ability to selectblack hot, white-hot, and outline mode and the ability to take andreview pictures. With the white-hot presentation selected, the thermalimage is presented with grayscale intensity increasing with objecttemperature. With the outline presentation selected, edges of objectswithin the thermal image are visible to minimize obscuration of thehigher resolution inherent in the low-light visible imagery. A push andhold (for ˜1 second) of the first actuator 266 may activate a singlepoint calibration (SPC) that provides an in field correction ofnon-uniformity in a focal plane detector. Actuator 266 may be used toturn the system on and off or place the system in a lower powerconsumption mode. The actuators 266 and 268 may be coupled to aprocessor on the digital circuit card assembly 240. The clip-on imager200 may have on-board memory 248 to allow for picture storage. Theclip-on imager 200 may also have a programming port 284 and a digitaldata port 286 for transferring scene and system information and/orpictures.

The clip-on imager 200 may be in a housing 202 separable from thehousing 102 of the image intensification system 100. This would allowthe clip-on imager 200 to be selectively coupled to an already fieldedimage intensification system 100 to form a fusion night vision system300. The clip-on imager 200 may also be used without the imageintensification system 100. The clip-on imager 200 may have a portion272 that is capable of being aligned with at least one of the endportions 130A, 130 b (130B shown) of the housing 102. The end portion272 may have an opening sized to fit over the end portion 130A and achamfer or lead-in may assist in alignment. The light turning element232 may be disposed near the periphery of the end portion 272 and takeup less than the whole opening. The end portion 272 is shown as a hollowcylinder, but other shapes, including less than a complete cylinder, maybe used without departing from the present invention.

A coupling device 270 may be used to removably couple the clip-on imager200 to the image intensification system 100. The coupling device 270 maybe coupled to a feature on the housing 102 of the image intensificationsystem 100. The coupling device 270 may include an opening sized tocooperate with the end portion 132B of the image intensification system100. A knob 280 may be actuated to alternately lock and unlock theclip-on imager 200 to the image intensification system 100.Alternatively, the coupling device may be a removable fastener.

As shown in FIG. 2, the optical axis of the clip-on imager objective 230is displaced relative to the image intensifier system objective 124which may result in a small parallax error or misregistration betweenthe thermal and low-light visible imagery. In object space the parallaxerror is constant with the range to target and is simply equal to thedisplacement between the objective lens centers. As viewed through theeyepiece 106, the parallax produces an image misregistration thatdecreases with range to target, approaching zero for a target atinfinity.

The fusion night vision system 300 with the thermal channel 226 offsetfrom the I² channel 120B can have a parallax problem at either close orfar distances. The problem arises because the light path axis of thethermal channel 226 and the light path axis of the I² channel 120B arealigned such that the fused image of the target at a predetermineddistance is aligned in the eyepiece. At distances different than thepredetermined distance, the thermal and I² images are offset in theeyepiece. A parallax correction circuit 280 that receives distance totarget information may shift the image of the target or area of interest108 left, right, up, or down one or more rows or columns in the display234 to compensate. The parallax correction circuit 280 may receivedistance to target information from a mechanical or electrical rangefinder or from user input. An electrical range finder may utilize anelectrical circuit to send out a signal/pulse, for example radar, tobounce off the object in order to acquire the distance to target. Amechanical range finder may require the operator to focus one of theobjective focuses on the target and a linear or rotational positionsensor 280 coupled to the lens could be used to determine the distanceto target. Alternatively, the fusion night vision system 300 may haveone or more actuators coupled to the processor that enables the operatorto manually shift the image up or down (or left to right) in the displayuntil the thermal image and the I² image align. The user input may bereceived through a near/far actuator or a menu selection.

The combination of a display output collimated with the sensor input andnear unity magnification throughout the field of view minimizes thesensitivity of the alternative waveband sensor to low-light visibleimage registration to misalignment of the clip-on imager 200 with theimage intensifier system 100. For the unity magnification system, angleto target objects at the system input equals the angle to target objectsin the projected output image, as depicted in FIG. 2B. Any angularoffset of the input optical axis of the clip-on imager with respect tothe image intensifier system produces an equal and self-correctingoffset in the collimated output image of the clip-on imager therebyeliminating the need for precise boresight alignment between the systemsand providing the ability to rapidly couple the systems together withouttime-consuming mechanical adjustment.

FIG. 5 is a ray diagram for the clip-on imager 200 of FIG. 3. Scene andsystem information displayed in the display 234 may travel throughcorrector lens 236 and light turning element 232. The corrector lensallows for the information present on the display 234 to be injectedinto the objective lens 124 such that the display 234 image is properlyfocused by the objective lens 124. The input and output surfaces of thelight turning element 232 may act as the collimating projection lenses.The light turning element 232 with input and output lens may be focusedto locate the virtual image of the thermal display at infinity. Thethermal objective and display projection optics may be closely matchedsuch that the projected image is of unity magnification thereby helpingto ensure that the relative size of objects detected in the thermal bandmatches and overlays 1:1 the view as sensed within the low-light visibleband. Further, the optical axis of the thermal objective may beaccurately aligned to the optical axis of the display projection opticsto ensure that the position of objects detected in the thermal bandmatches and are aligned to within parallax limits the view as sensedwithin the low-light visible band.

The optical fusion of thermal image onto the low-light image ideallycauses no resolution loss, distortion, or lag in the I² image. Theoutput of light turning element 232 may subsequently be the input to theobjective lens 124 of the image intensifier system. The light turningelement 232 of the projection optics allows the display 234 andcorrector lens 236 to be positioned away from the image intensifiersystem objective 124 minimizing the obscuration of the low light visibleimage by the clip-on imager 200. The light turning element 232 may coveran area of less than 15% of the collection area of the image intensifiersystem objective 124.

According to an aspect, the present disclosure may provide a sceneimager. The imager may include a housing having a portion adapted to becoupled to an image intensification channel of an image intensificationsystem. The imager having a first channel at least partially disposedwithin the housing for sensing scene information in a first range ofwavelengths, a processor for processing the scene information, a displayfor displaying the scene information, a corrector lens, and a lightturning element. The light turning element being coupled to the portionof the housing adapted to be coupled to the image intensificationchannel for viewing of a fused image by an operator.

According to an aspect, the present disclosure may provide a sceneimager. The imager may provide a method of projecting informationrepresentative of a scene into an optical path of an imageintensification system. The method includes: acquiring informationrepresentative of the scene in a first channel configured to sense in afirst range of wavelengths; processing the sensed information; anddisplaying the processed information on a display aligned with acorrector lens and a light turning element disposed outside of anenclosure of the image intensification system.

According to an aspect, the present disclosure may provide a fusionnight vision system. The fusion night vision system may include a firsthousing having a first channel for processing scene information in afirst range of wavelengths and a second housing having a second channelfor sensing scene information in a second range of wavelengths; adisplay coupled to the second channel for displaying the sensed sceneinformation, a corrector lens, and a light turning element coupled to aportion of the second housing adapted to be coupled to the first channelfor viewing of a combined image by an operator.

Although several embodiments of the invention have been described indetail herein, the invention is not limited hereto. It will beappreciated by those having ordinary skill in the art that variousmodifications can be made without materially departing from the noveland advantageous teachings of the invention. Accordingly, theembodiments disclosed herein are by way of example. It is to beunderstood that the scope of the invention is not to be limited thereby.

1. A scene imager configured to be coupled to a night vision system, thenight vision system having one or more image intensification channels atleast partially disposed in a night vision system housing, the sceneimager comprising: a scene imager housing having a portion configured tobe aligned with an input end of one of the one or more imageintensification channels of a night vision system, the scene imagerhousing being separate from the night vision system housing; a firstsensor at least partially disposed within the scene imager housing forsensing scene information in a first range of wavelengths; a processorat least partially disposed within the scene imager housing forprocessing the scene information; a display at least partially disposedwithin the scene imager housing for displaying the scene information;and a light turning element at least partially disposed within the sceneimager housing aligned with the display, the light turning element beingcoupled to the portion of the scene imager housing configured to bealigned with the input end of the one or more image intensificationchannels of the night vision system to direct an image of the scene fromthe first sensor into a viewing area of an objective of the night visionsystem to enable an operator to view a fused image.
 2. The scene imagerof claim 1, wherein the first range of wavelengths is greater than 900nm and the night vision system comprises an image intensifier configuredto process scene information in a range of wavelengths less than 900 nm.3. The scene imager of claim 2, wherein the first sensor is an InGaAsshort wave infrared detector array.
 4. The scene imager of claim 1,further comprising a corrector lens aligned with the display.
 5. Thescene imager of claim 4, wherein the corrector lens helps provide aunity power distortion-free image.
 6. The scene imager of claim 1,wherein the first sensor is an uncooled microbolometer or infrared focalplane array capable of sensing in the range of wavelengths from 7000 nmto 14,000 nm.
 7. The scene imager of claim 1, wherein the light turningelement is a selected one of a mirror, a beam splitter and a prism. 8.The scene imager of claim 1, wherein the light turning element iscoupled to the portion of the scene imager housing configured to becoupled to the night vision system and occupies less than 15% of thecollection area of the night vision system objective.
 9. The sceneimager of claim 8, wherein the light turning element occupies less than5% of the collection area of the night vision system objective.
 10. Thescene imager of claim 1, further comprising a coupling device forremovably securing the scene imager housing to the night vision systemhousing.
 11. The scene imager of claim 10, wherein the coupling devicehas an actuator for decoupling the scene imager from the night visionsystem.
 12. The scene image of claim 1, wherein the processed sceneinformation enters the night vision system through the objective lensfrom a second side of the objective lens.
 13. A method of projectinginformation representative of a scene into an optical path of a nightvision system, the night vision system including one or more imageintensification channels at least partially disposed in a night visionsystem housing, the method comprising the steps of: acquiringinformation representative of the scene with a first sensor of a sceneimager, the first sensor being at least partially disposed within ascene imager housing and configured to sense in a first range ofwavelengths; processing the scene information within the scene imagerhousing; displaying the processed scene information on a display withinthe scene imager housing; and aligning the display with a light turningelement of the scene imager, the light turning element being disposed onthe object side of an objective lens of the night vision system; whereinthe scene imager housing is separate from the night vision systemhousing.
 14. The method of claim 13, wherein the light turning elementis configured to generate a fused image of the scene when viewed throughan eyepiece of the night vision system.
 15. The method of claim 13,further comprising the step of locating a corrector lens between thelight turning element and the display.
 16. The method of claim 15,wherein the corrector lens helps provide a unity power distortion-freeimage.
 17. The method of claim 13, wherein the light turning elementoccupies less than 15% of the collection area of the objective lens ofthe night vision system.
 18. The method of claim 17, wherein the lightturning element occupies less than 5% of the collection area of theobjective lens of the night vision system.
 19. A scene imager configuredto be coupled to a night vision system, the night vision system havingan image intensification tube at least partially disposed in a nightvision system housing on a first side of an objective lens, the sceneimager comprising: a scene imager housing having a portion configured tobe aligned with an input end of the image intensification tube, thescene imager housing being separate from the night vision systemhousing; a first sensor at least partially disposed within the sceneimager housing for sensing scene information in a first range ofwavelengths; a processor at least partially disposed within the sceneimager housing for processing the scene information; a display at leastpartially disposed within the scene imager housing for displaying theprocessed scene information; and a light turning element aligned withthe display, the light turning element being coupled to the portion ofthe scene imager housing configured to be aligned with the input end ofthe image intensification tube of the night vision system to direct theprocessed scene information into a viewing area of the objective lens ofthe night vision system to enable an operator to view a fused image. 20.A fusion vision system, comprising: a night vision device having one ormore image intensification tubes at least partially disposed in a firsthousing; and a scene imager having a second housing having a portionconfigured to be aligned with an input end of the one of the one or moreimage intensification tubes, the second housing being separable from thefirst housing; a first sensor at least partially disposed within thesecond housing for sensing scene information in a first range ofwavelengths; a processor at least partially disposed within the secondhousing for processing the scene information; a display at leastpartially disposed within the second housing for displaying theprocessed scene information; and a light turning element aligned withthe display and the input end of one of the one or more imageintensification tubes, the light turning element being coupled to theportion of the second housing configured to be aligned with the inputend of the image intensification tube of the night vision system todirect the processed scene information through an objective lens of thenight vision system and into the one image intensification tube.